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Fishtail Gauge
Re our recent May meeting discussion of threading, and specifically, the depth of thread...
Like most folks who thread on the lathe, I have a fishtail gauge (also called a center gauge) which I use to ensure that the thread cutting tool is perpendicular to the work.
On said gauge (and most others that I've seen) is a set of numbers labeled "double depth of sharp thread". Specifically, the numbers on mine are those given in columns A (tpi) and B (double depth of sharp thread) in the chart below. I've always guessed that these numbers were somehow useful in deciding how much to feed in when cutting a thread but I never took the time to sort out how to use them. (For me, it's always been easier to draw a picture of the thread and derive the depth I need using mathematics.)
A couple of questions at the meeting made me decide to puzzle out, once and for all, what those numbers really are and how to make use of them.
Mathematically, the height of a thread, measured perpendicular to the thread axis from sharp root to sharp crest is given by the following equation.
h = .5*pitch/tan(30)
where:
h = height of thread pitch = 1/tpi
The little program I wrote prints out two times 'h' in column C in the table below. As you can see, 2*h agrees perfectly with the numbers printed on the fishtail gauge.
So the numbers on the gauge are indeed as described - the "double depth of sharp thread".
So now the question becomes, "Why are those numbers on the fishtail gauge?" Those numbers aren't particularly useful when cutting the thread. Most of the time the question is, "How much do I need to feed in the compound when it is set to angle 'ca' (compound angle)?" Mathematically, the answer to that question is:
cin = h/cos(ca)
where:
cin = compound infeed
I've printed out cin for ca=30 deg in column D. For this case, we have:
cin = .5*pitch/[tan(30)*cos(30)] = .5*pitch/sin(30) = .5*pitch/.5 = pitch
and you'll note that the numbers in column D are exactly equal to the pitch of the thread with tpi as given in column A.
So, the bottom line here is that I still don't know why those numbers are there. Perhaps an old school machinist can explain how to use them but I don't see any immediate value to them. (I can't imagine a machinist multiplying the number in column B by .5/cos(ca) to get the compound feed depth he needs.) If you didn't angle the compound at all when cutting threads (i.e., feed straight in with the cross feed) and your crossfeed was calibrated in diameter reduction (a .001 feed reduces diameter by .001), then the numbers in column B would be your infeed to cut that thread. But what competent machinist wouldn't angle the compound?
I don't know the answer but I do know this...I'm going to continue to ignore the numbers on my fishtail gauge and base my calculations on what I understand.
A B C D
4 0.433 0.433 0.250 5 0.346 0.346 0.200 6 0.289 0.289 0.167 7 0.247 0.247 0.143 8 0.217 0.217 0.125 9 0.192 0.192 0.111 10 0.173 0.173 0.100 11 0.157 0.157 0.091 12 0.144 0.144 0.083 14 0.124 0.124 0.071 16 0.108 0.108 0.062 18 0.096 0.096 0.056 20 0.087 0.087 0.050 22 0.079 0.079 0.045 24 0.072 0.072 0.042 26 0.067 0.067 0.038
Marv Klotz
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